Redesign of Data-based Lean Management-Oriented Business Processes in the Textile Industry

Leiva-Ramos E.; Mantilla-Cubas M.; Cerdan C.M.; Yildiz O.; Alvarez J.C. · Congreso Internacional de Innovacion y Tendencias en Ingenieria, CONIITI (2024) · DOI: 10.1109/coniiti64189.2024.10854864

Resumen

This study addresses the challenge of improving delivery times in the textile industry, focusing on a company in Peru with a current on-time delivery rate of 76.92%. The goal is to enhance delivery performance through a data-driven redesign of business processes. We collected data via semi-structured interviews, direct observations, and production records up to 2022. Based on these findings, an integrated model utilizing Single-Minute Exchange of Die (SMED), 5S, and Total Productive Maintenance (TPM) was developed. The study identified key issues, including machine downtime and process inefficiencies, contributing to delays and implementing the proposed model improved process efficiency and delivery times, confirming the effectiveness of integrating SMED, 5S, and TPM tools. This research provides a novel approach by combining multiple quality improvement methods to address delivery issues, offering practical insights for continuous improvement and sustainability in the textile industry

Instituciones: Universidad Peruana de Ciencias Aplicadas