Proposed Model to Improve Efficiency in a Textile SME Through the Application of TPM Tools with an IoT-Based Approach

Huallpa-Palomino A.L.; Sanchez-Chiza J.G.; Alvarez-Arteaga J.L.; Peña-Mendoza L.E. · Proceedings of the 2025 IEEE 32nd International Conference on Electronics, Electrical Engineering and Computing, INTERCON 2025 (2025) · DOI: 10.1109/intercon67304.2025.11244681

Resumen

The textile industry plays a critical role in the global economy. In this context, small and medium-sized manufacturing enterprises (SMEs) have shown notable growth, yet they continue to face significant operational challenges-particularly delays in order fulfillment. These delays are primarily attributed to recurrent machinery breakdowns and high rates of defective products. To address these issues, this study proposes an integrated model that combines tools from Planned Total Productive Maintenance (TPM) with an Internet of Things (IoT)-based approach, along with Autonomous TPM to reduce failure frequency, and Standard Work to minimize variability and product defects. The implementation of this model aims to enhance machine availability and standardize production processes. The effectiveness of the model was measured using the Production Efficiency indicator, which improved significantly from 66.6% to 78.1 %. Beyond solving the specific challenges of the case study company, this work aims to serve as a replicable framework for addressing operational inefficiencies and improving delivery performance across the textile sector.

Instituciones: Universidad Peruana de Ciencias Aplicadas