Improvement in The Distribution of Machinery in Drying and Finishing: A Practical Approach for The Textile Industry in Lima, Peru

Carnero Huamanchumo A.U.; Herrera Ramirez C.A.; Mendoza Abanto A.; Aguilar Montenegro J.D. · Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology (2025) · DOI: 10.18687/leird2025.1.1.588

Resumen

This research addresses the issue of non-compliance with lead times in the delivery of finished fabrics at a textile company in Lima, Peru. The study proposes an improvement in the machinery layout of the Drying and Finishing area as a practical solution. Through an in-depth analysis of the production line, it was determined that wet processing stages were poorly organized, lacking defined flow paths and causing inefficiencies. A cause–effect diagram was developed to identify key factors impacting lead time, such as programming inefficiencies, excessive work-in-process inventory, and inadequate setup practices. These factors were evaluated using a prioritization matrix, leading to a proposal to redistribute coil and machinery space within the plant. The redesign layout incorporates principles of minimum distance, optimal flow, flexibility, and safety. The proposed changes are expected to reduce internal transport times by at least 25%, thereby improving planning, scheduling, and overall operational efficiency. © LEIRD 2025.All rights reserved.

Instituciones: Universidad Privada del Norte